Eating Utensil Holder

Project Information

Company: Level The Curve

Task

Finalizing the design of the eating utensil holder to prepare for mass manufacturing and distribution.

Deliverables

Reverse engineered and updated the CAD model for simplicity, with a new and improved design.

The Project

To create a device that will hold eating utensils (forks and spoons) of various sizes for individuals with hand dexterity issues.

Initial Design

The eating utensil holder was near completion, but had issues with asymmetrical models, incorrect braille, cracks, and other inconsistencies.

Asymmetrical eating tool Cracking eating tool

Updating the CAD Model

The previous eating tool design was reversed engineered to create a new CAD model with simpler shapes that are easier to modify, without compromising the design and usability. Model issues were fixed in this revised version.

Original CAD model of eating tool Revised CAD model of eating tool

Prototypes

One of the tasks was to find a design that is both flexible and strong. The center hole provided flexibility, but also caused stress concentration around the opening. Various designs were created and 3D printed to test the best hole shape and configuration.

Two rows of 3D printed eating tools with different hole shapes

New Design Features

Loft thickness was increased to reduce breakage in the manufacturing process. Hole designs that caused a thinner loft were rejected.

Closeup of eating tool loft with a break due to being too thin Side by side eating tool comparison with a thinner vs a thicker loft

One of the logos on the side were changed to the full name in order to make the branding clearer and provide users with a company name that can be searched for.

Eating tool with LTC image logo Eating tool with Level The Curve wording logo

Final Product Render

Product images were rendered using Blender.

Blender screen to render eating tool
Eating tool size M isometric view Eating tool size M

Packaging - In Progress

Some packaging accessibility concerns that were considered were ease of opening, ease of unwrapping, and ease of throwing out. Additionally, in order to keep the overall cost down, the package had to be readily available commercially to avoid custom packaging design costs.

A paper padded mailer with a pull tab seemed to be a simple and cost-effective solution, providing easy opening and easy recycling. In order to ensure that the eating utensil holders will last the journey, we will test mail them, but expect them to be sturdy enough.

Paper mailer with honeycomb padding shown Paper mailer pull tab being pulled

In order to personalize the experience, thank you cards and designs on the outside of the mailer (possibly from artists with disabilities) can be added.

Thank you for your order cards Paper mailer with designs